Ironflight

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Twenty years ago when I built my -8, I sort of pioneered an access door for my rear mounted batter in the “hat shelf” of the baggage compartment. It’s too small becasue I built it with “scrap on hand”. I am now building a Rocket with essentially the same baggage configuration and rear mounted battery, and would love to see pictures of everyone’s battery access doors so I can steal….uh….learn from what others have done! All to avoid removing ten #8 screws to access the bellcrank/battery/pitch servo….

And my scrap box is huge these days, so materials are no limitation!

Paul
 
”stolen” from here…………
i think it is perfect.

i formed a loop at the end of the pin, put in a nutplate and secure the entire thing with a screw.
Remove 2 screws, pull the pins out, remove hatch. 30 seconds, full access.
 

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I can access the front or top of the rear shelf or take the panel out. The frame around the opening is angle to make the shelf stronger. In hindsight, I should have used camlocks. The bulkhead is a door with camlocks that lays down so I can fit something long or light items.
 

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Twenty years ago when I built my -8, I sort of pioneered an access door for my rear mounted batter in the “hat shelf” of the baggage compartment. It’s too small becasue I built it with “scrap on hand”. I am now building a Rocket with essentially the same baggage configuration and rear mounted battery, and would love to see pictures of everyone’s battery access doors so I can steal….uh….learn from what others have done! All to avoid removing ten #8 screws to access the bellcrank/battery/pitch servo….

And my scrap box is huge these days, so materials are no limitation!

Paul
Got this idea from Dan Horton:
 

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I used a laminate cutting blade in a utility knife to cut the access doors for battery and ELT access in the baggage shelf by making multiple straight scoring cuts in the aluminum. This allowed me to use the cutouts as the doors so I didn't have to make them from scrap pieces. Plus they fit perfectly. I used scrap aluminum to make support flanges and rolled one edge of the two longer battery hatch flanges to add stiffness. Added piano hinges and Hartwell latches that I bought used.
 

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Here is mine.
There is a stiffener angle below left and right of the access door.

IGM4FOHh.jpg


5zzJJT5m.png

Meanwhile I put a checklist on the inside of the door.
 
I would like to do something like this to make the battery easier to get to, but I'm concerned with structural weakness.
 
I used a laminate cutting blade in a utility knife to cut the access doors for battery and ELT access in the baggage shelf by making multiple straight scoring cuts in the aluminum. This allowed me to use the cutouts as the doors so I didn't have to make them from scrap pieces. Plus they fit perfectly. I used scrap aluminum to make support flanges and rolled one edge of the two longer battery hatch flanges to add stiffness. Added piano hinges and Hartwell latches that I bought used.

I’m trying to find some of those latches but I’m feeling dumb. What are they called?
 
Twenty years ago when I built my -8…
…we did not have the incredible battery technology we have today. I’d recommend you abandon the rear mounted battery and the compounding issues of bigger, longer, heavier battery cable and move a new tech battery well forward. The main battery for my Rocket is a PC 525 mounted on the bulkhead just fwd of the fuel selector valve. You may have to add a small amount of weight at the tailwheel in the end, but you are likely to net 20 plus pounds saved. And in a Rocket, every ounce counts.
 
Hi Carl,

I studied your pictures carefully. I take it that the structural support that the un-modified baggage shelf provides is for and aft and now side to side?
You will need to ask Van’s, but my understanding is the baggage shelf is considered structural.

Carl