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mufflers on rv

skidookid

Active Member
RV 8 with 0320 vetterman exhaust and catto prop seems very noisey in cockpit. has anybody installed mufflers on rv after flying with straight exhaust and what results. I use noise cancellation headsets that do help.
 
Vetterman offers mufflers for some exhausts. I am running the Trombone exhaust with straight pipes and Bose A20s. Noise is not bad at all but I have FlightLine interior's padding and carpet on the floor, which helps.
 
I went with the mufflers for my IO-320. It is still loud, so if I were to do it over, I would skip them. Less weight. Easier installation. More space against the lower cowl. Less scat tubing. Less heat under the cowl (the mufflers need cooling air).

Best solution for noise is a good active headset.
 
I've heard that cutting the exhaust tips at a 45 to the discharge path will let the sound resonate away from the fuselage, thereby reducing cockpit noise. I have not done this so I can't comment on how effective it really is.

Don
 
I've heard that cutting the exhaust tips at a 45 to the discharge path will let the sound resonate away from the fuselage, thereby reducing cockpit noise. I have not done this so I can't comment on how effective it really is.

Don

A downturn really helps. I built a 4-1 for an airplane which originally had a muffler right at the collector - it was still loud. Ultimately the muffler was replaced with a slash cut downturned tip and that was more effective at cockpit sound reduction (and a LOT lighter).

MF35180_1000.jpg
 
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I went with the mufflers for my IO-320. It is still loud, so if I were to do it over, I would skip them. Less weight. Easier installation. More space against the lower cowl. Less scat tubing. Less heat under the cowl (the mufflers need cooling air).

Best solution for noise is a good active headset.

Same here, agree with this. Might actually try a set of Vetterman crossovers without mufflers. Although I do like the cabin heat up here in the tundra, coming off the mufflers. Can fly in a T-shirt down in the 20's.
 
A downturn really helps. I built a 4-1 for an airplane which originally had a muffler right at the collector - it was still loud. Ultimately the muffler was replaced with a slash cut downturned tip and that was more effective at cockpit sound reduction (and a LOT lighter).

MF35180_1000.jpg

I purchased my exhaust from Vetterman and asked to purchase the "optional turn downs" and was told they would fabricate the exhaust for me with them already built in. I said ok and asked how much extra? Was told they would include them in the price quoted.

Yes the 22-1/2 degree turn downs makes a big difference in the amount of vibration one feels on the floor and the noise in the cockpit.
 
Although I do like the cabin heat up here in the tundra, coming off the mufflers. Can fly in a T-shirt down in the 20's.

Definitely appreciate this about my Vetterman mufflers. In the winter, anyways. Perhaps it's time to call Vetterman and get a set of lower pipes without mufflers to swap to during summer when the cabin heat isn't needed. Then it would be possible to block off the hole in the baffles that otherwise wastes potential cylinder cooling air.
 
Can the standard pipes be cut?

Can the standard Vetterman pipes be cut at an angle close to parallel to the fuse floor to come close to the turn down effect? I'd rather not add weight or parts. Does anyone have experience with this?
 
Mufflers

I wish they would quit calling our heat exchangers mufflers. They do nothing to (muffle) the exhaust noise.

Eddy
 
Cut existing?

Can the standard Vetterman pipes be cut at an angle close to parallel to the fuse floor to come close to the turn down effect? I'd rather not add weight or parts. Does anyone have experience with this?

I too am interested in this. My exhaust sticks down at an angle and it looks like a cut parallel to the fuselage would help. However, I know Vetterman would be the answer man.
 
Any info on this

I am still interestedd in this? Will a standard pipe cut down as suggested have the same results as a clamp on trun down tip?

Where have you guys purchased the turn down tips from?
 
I wish they would quit calling our heat exchangers mufflers. They do nothing to (muffle) the exhaust noise.

Eddy

To clear that up, Vetterman calls them mufflers because that's what they are. They are optional, and are described on the company website about half way down: http://www.vettermanexhaust.com/

Vetterman claims a 6dB reduction in sound pressure over straight pipes, as noted on the page linked above. I have a set on my vertical induction Lyclone in my RV-7. I've never flown it with straight pipes so I can't comment on personal experience with noise reduction. They are bulkier than the Robbins Wings heat exchangers (heat muffs) that Vetterman provides for cabin heat on the straight pipe systems. The muffler system is also heavier than straight pipes, by about 2 pounds as I recall.

Can't comment on cabin heat improvement either, but I can say that the amount of cabin heat available from the mufflers on my RV-7 will have you looking for the exits on the coldest days if the heater valve is wide open. I've flown with an OAT of -20 degrees F and wide open was still too much.
 
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I only have one heat muff on my straight pipe system. 20 F and higher is my limit but I am also a southern GA transplant. I don't fly in colder WX
 
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Mufflers

I will try to answer a couple of item here. I tested the noise level of both the standard tail pipe system and the muffler system and yes there was a 6 dB difference. One guy was fussing about calling them ?mufflers? but in the context of reducing noise it?s a common word. Go back in history of some planes like the cub and the unit was called a ?spark arrestor? then one day later on it was called a muffler. Go figure. So the unit with a flame cone is not a true muffler by automotive standards but it does a good job of providing really good cabin heat and reducing noise a little. I might add one note here regarding noise. There?s the prop blast on the airframe, 200 mph of wind on the fuselage and air entering the cowl inlets and on and on- so the exhaust is what?s causing the noise inside. Really!!!
Now to address trimming tail pipes. I tested almost every combination I could think of and really never found any difference in performance, but what I did find is you don?t want the exhaust exit to be exposed to 200 mph of wind. That?s the ol ?banana in the tailpipe syndrome? . Reminds of the time I got a call and the guy said all of the slip joints were leaking. The pictures he sent of how his tailpipes were cut solved the problem. Bottom line is leave the pipe as is, it was designed that way for a reason.
 
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