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  #1  
Old 05-17-2019, 11:24 AM
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Roarks Roarks is offline
 
Join Date: Jul 2013
Location: Phoenix
Posts: 44
Default CHEAP cleco caps.

Okay... so I drank the koolaid on cleco caps. Unfortunately they are A: My preferred vendor has them no longer available, and B: the others are almost half the cost of a cleco itself... There had to be a way. Here it is.

McMaster.com part number: 9753K16 $4.33 for 100 caps as of this post.
Amazon leather punch ASIN: B07D28DBC6 $6.63

How to make:


It took maybe 20 or so to get the hang of it. Put it over the punch, make it concentric with the brass stopper opposite the punch with your fingers. squeeze. Mine doesnt cut all the way through, but if ya pinch it, it pops up and you can peel it out.
I just got finished doing all my K-1/8" K-5/32" and K-3/16". The punch pretty much has every size ya need.

Finished product:




So for about $30 total I've been able to outfit 400 clecos.

Last edited by Roarks : 05-17-2019 at 05:56 PM.
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  #2  
Old 05-17-2019, 02:07 PM
rv8ch rv8ch is offline
 
Join Date: Feb 2005
Location: LSGG
Posts: 2,520
Default Brilliant!

Great stuff - I always wondered why those things were so expensive. Excellent idea!
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  #3  
Old 05-17-2019, 03:47 PM
E. D. Eliot E. D. Eliot is offline
 
Join Date: Dec 2005
Location: San Pedro
Posts: 945
Default Thank you

At the price charged elsewhere, I always figured that I didn't need them - now, thanks to you, I can. I appreciate your helpful tip. Thanks again, Ed
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  #4  
Old 05-17-2019, 04:51 PM
redbaron redbaron is offline
 
Join Date: Aug 2013
Location: Lucerne,Ca
Posts: 267
Thumbs up just arrived

Mine just arrived.Thanks for the punch idea, much better then previous idea
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  #5  
Old 05-17-2019, 05:49 PM
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Roarks Roarks is offline
 
Join Date: Jul 2013
Location: Phoenix
Posts: 44
Default

Quote:
Originally Posted by redbaron View Post
Mine just arrived.Thanks for the punch idea, much better then previous idea
MUCH BETTER! I redid all of mine from the awl method... much faster too.

Last edited by Roarks : 05-17-2019 at 05:58 PM.
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  #6  
Old 06-06-2019, 08:21 PM
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rv7boy rv7boy is offline
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Join Date: Jan 2005
Location: Austinville, Alabama
Posts: 2,403
Thumbs up Home-made punch

I made a punch from a scrap length ( apx. six inches) of 1/4 inch copper tubing. Overlaid it with a shorter length (apx. five inches) of 3/8 inch copper tubing for stiffness and a simple handle. Sharpened the outside diameter of the 1/4 inch tubing with light touches of the grinder. It’s very important to ream the id with the reamer tool of a tubing cutter to get a sharp cutting edge.

If I had steel tubing it would work better.

But with some practice, and by tapping it with a plastic mallet onto a scrap of wood, nice clean cuts can be made all the way through the dome of the rubber cap.

Disadvantage of using copper is the necessity to frequently ream the tubing to maintain a sharp edge.
YMMV.



Admittedly, the punch from Amazon will probably work better, especially with the various sizes. This is presented as an alternate method. I thought about it in the shower last week after becoming unhappy with the awl method.
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Last edited by rv7boy : 06-06-2019 at 11:46 PM.
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  #7  
Old 06-06-2019, 11:18 PM
Taltruda Taltruda is offline
 
Join Date: Oct 2017
Location: Las Vegas, NV
Posts: 157
Default Punch

I have that punch from amazon, and I find it works pretty good if you squeeze, then give it a little spin left and right instead of just squeezing hard and trying to punch through. Maybe that technique will make a clean hole without you having to pick out the center?
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