For anyone constructing slo-build wings and installing the replacement inner aileron brackets, per SB 16-03-28. There is a potential issue with reduced clearance between the inside edge of the aileron nose and the manufactured heads of the AN470AD4 rivets on the new aileron bracket.
In my case, with partly completed wings, I had already done a trial fit of the left aileron with the original brackets and it swung freely with no problems. After replacing the aileron brackets, per SB 16-03-28, the aileron rubbed against a couple of rivets on the bottom of the new bracket. I contacted Van's who recommended shifting the aileron outboard by adjusting washers/spacers, but in my case there wasn't really enough clearance on the outboard end to satisfactorily do so.
The best solution (apart from keeping the original brackets) is to replace the two lowest AD470AD4-11 rivets on the new bracket with AN426AD4 flush rivets, providing extra clearance for the aileron. I contacted Van's support and they were OK with this change.
It would be a LOT easier to do this change up front when building the brackets in the first place, hence this post.
Write up and pictures can be viewed here
In my case, with partly completed wings, I had already done a trial fit of the left aileron with the original brackets and it swung freely with no problems. After replacing the aileron brackets, per SB 16-03-28, the aileron rubbed against a couple of rivets on the bottom of the new bracket. I contacted Van's who recommended shifting the aileron outboard by adjusting washers/spacers, but in my case there wasn't really enough clearance on the outboard end to satisfactorily do so.
The best solution (apart from keeping the original brackets) is to replace the two lowest AD470AD4-11 rivets on the new bracket with AN426AD4 flush rivets, providing extra clearance for the aileron. I contacted Van's support and they were OK with this change.
It would be a LOT easier to do this change up front when building the brackets in the first place, hence this post.
Write up and pictures can be viewed here
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