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10-23-2009, 06:32 PM
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Join Date: Dec 2008
Location: Seattle, WA
Posts: 99
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Least enjoyable job
Well, today I laid up the right and left cowl fiberglass. I vote this the least enjoyable of the project so far, although I have yet to do the fuel tank and I reserve the right to change my vote.

I dyed the resin black because it seems like that would be easier than painting the inside of the canopy in this area. I don't know how this is going to work out, but hoping for the best. Maybe it will look a bit like carbon fiber  .
Tony
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N577RV Reserved
RV-12 #202 As E-LSA
Empennage complete, Wings completed, Fuselage 95%, Finish Kit in Progress...
Picture Gallery http://www.TonyTessitore.smugmug.com
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10-23-2009, 06:59 PM
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Join Date: Feb 2005
Location: Huskerland, USA
Posts: 3,231
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I like your idea, but I about had a heart attack wondering why the resin was black! I thought you misread the instruction about resin and used tar resin! Now that I understand you died it that sounds like a great idea. I painted the area flat black, but it was a real pain to mask everything off.
There is a product called peal & ply that can absorb excess resin and give a better rough finish. I use it all the time. Don't let the resin get on the bare metal. It is very hard to get off.
Looks good!
Last edited by Geico266 : 10-23-2009 at 07:02 PM.
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10-24-2009, 08:50 AM
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Join Date: Jan 2005
Location: Watkinsville, GA
Posts: 273
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guess we could all have a least enjoyable, and glassing is one for me, but at the very least, consider that a few years from now, when you are done, those same least enjoyable ones can bring you the most pride--maybe because we remember them with the most fondness 
__________________
Marshall Jacobson
"Miss Sue"
RV-8 80749 slow build taildragger
N68AK
Watkinsville, Georgia
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10-24-2009, 10:19 AM
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Join Date: Aug 2007
Location: Novato, CA
Posts: 74
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Least enjoyable
I thought the tank was the worst until I got to the fiberglass on the canopy. Then when we got to the painting that set a whole new level for misery.
Rich
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10-24-2009, 10:19 AM
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Join Date: Jul 2005
Location: Lenhardts Airpark, Hubbard Oregon
Posts: 1,213
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Quote:
Originally Posted by Tony_T
Well, today I laid up the right and left cowl fiberglass. I vote this the least enjoyable of the project so far, although I have yet to do the fuel tank and I reserve the right to change my vote.

I dyed the resin black because it seems like that would be easier than painting the inside of the canopy in this area. I don't know how this is going to work out, but hoping for the best. Maybe it will look a bit like carbon fiber  .
Tony
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One tip for builders with no prior fiberglass experience.
The construction manual specifically didn't recommend teh use of tint die in the resin because it makes it much more difficult to detect when you have fully wetted out the weave of the cloth.
When using untinted resin, the cloth becomes semi translucent when it becomes fully wetted out out and any dry spots or air bubbles are easily detectable. With tinted resin they are not.
Just one thing to keep in mind when making the decision. I may be a good idea to get help from an experienced composite builder if you are unsure but you want to use tint.
__________________
Scott McDaniels
Hubbard Oregon
Rebuilt RV-6A Flying
Aerosport Power O-360
Sensenich Fixed Pitch
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11-05-2009, 07:27 PM
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Join Date: Dec 2008
Location: Seattle, WA
Posts: 99
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Black epoxy status
I thought I would bump this thread back up to report on my black epoxy job. I think it has turned out well. I have sanded down to the first layer of electrical tape and pulled that off leaving a nice line. There were low spots that I have filled and sanded and then applied a coat of epoxy. Some detailing is necessary as there are some little pinholes and some more minor filling will probably be done at the paint shop. I will sand down to the last layer of tape and pull that off and then I am inclined at this point to leave the final detailing of the 'glas to the pros at paint time. I do like the looks of the black epoxy from inside the canopy and I will not have to paint this area inside the canopy which was what I hoped to accomplish.
Far as I can tell there were no bubbles or other problems with the dyed epoxy job.
Here is what it looks like from the inside:
Tony
__________________
N577RV Reserved
RV-12 #202 As E-LSA
Empennage complete, Wings completed, Fuselage 95%, Finish Kit in Progress...
Picture Gallery http://www.TonyTessitore.smugmug.com
Last edited by Tony_T : 11-06-2009 at 08:11 PM.
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11-06-2009, 01:11 AM
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Join Date: Mar 2009
Location: Netherlands
Posts: 62
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If you have some spare time left I will send my canopy to your place, great work! Even with this work your your place looks clean at every picture 
Last edited by Gagarin737 : 11-06-2009 at 10:42 AM.
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11-06-2009, 07:52 AM
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Join Date: May 2008
Location: Hillsboro, OR
Posts: 29
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Scott, thanks for the heads-up and words of caution for those of us who are novice builders.
Tony, is it safe to assume that you will be painting the entire plane black?
Slane
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11-06-2009, 09:22 AM
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Join Date: Dec 2008
Location: Seattle, WA
Posts: 99
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Joeri,
I usually pick up before picture taking so as not to have a lot of distractions in the photo  .
And Slane,
I like black and have ordered black carpeting, but the exterior will not be black. No decision yet on that color.
Tony
__________________
N577RV Reserved
RV-12 #202 As E-LSA
Empennage complete, Wings completed, Fuselage 95%, Finish Kit in Progress...
Picture Gallery http://www.TonyTessitore.smugmug.com
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11-09-2009, 11:07 PM
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Join Date: Jan 2007
Location: Chandler, Arizona
Posts: 40
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canopy
I say nice job Tony!
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