Tool for nuts on landing gear bolts on RV-8
I had a heck of a time torquing the landing gear bolts on my -8 at the condition inspection. I don't think they had ever been checked (I bought the plane already flying). I was able to get an open end wrench onto three of the nuts but could not get a good grip on the fourth one. Here's a picture of the offender. It is the front bolt on the right side of the airplane. (note: 1/18/09 relinked photos. This photo now shows the took on the bolt.)
Here is a picture of the modified socket and associated tools that I used to torque the last landing gear bolt on my RV-8. You can click on the images to see a larger picture.
The socket is Craftsman 3/8" drive 9/16" 16 point socket. It's an old one leftover from a partial set someone gave me. I used it because it seemed to have the thinnest wall section. I modified it in two ways:
1) the 16 point end that slips over the nut has been shortened. The entire socket is now just 3/4" long
2) one side has been ground off parallel to the 3/8 drive so there is only 1/16" wall left.
The other parts are two lengths of 3/8" bar stock. I made two lengths because I did not know what length would work best. The shorter one is 1-1/2" long and the longer one is 2-1/2" long. The shorter one worked best. You need to slightly round the corners of both pieces so they will slide into the socket easily but not too loosely.
Here's how it works. Reach into the tower and position the socket on the nut with the flat facing forward. Whoever is under the plane with the torque wrench may need to turn the bolt a little so everything fits into place well. Then put the square stock into the 3/8" wrench. Mine was a tight fit which was great because I could use the wrench to position the square stock. When everything is in place the square stock is well under that upper ridge and is in line with the bolt, and the socket is flat over the nut.
One everything is in place, hold onto the wrench and have the other person tighten the bolt to the proper torque.
I have not tried the socket on any of the other bolts but will next October when the condition inspection is due. I've also ordered some replacement nuts and extra hardened washers to replace the nuts I busted the knuckles on with the open end wrench. I'm also considering ordering longer NAS bolts and making a hardened steel spacer so the nut sits up higher. That way all four could be easily held with a wrench and I would not need the socket. (1/19/09 update - the tool works great on all 4 nuts but the short length of bar stock works best in most cases.)
This is one area Vans could redesign and make it much easier to get at to torque these important bolts. All four bolts took at least 1/2 a turn before reaching torque! I wonder how many other -8s are out there in that condition?