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Old 10-27-2017, 01:18 PM
rvbuilder2002 rvbuilder2002 is offline
 
Join Date: Jul 2005
Location: Hubbard Oregon
Posts: 7,714
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My recommendation is similar to Carl's but less steps.

Fit the flaps and match drill the holes in the hinge.

Remove the fwd hinge half from the flaps.
Cut some .032 thick strips (preferable on a metal shear so that they are straight and flat) the same length and width as the flange on the hinge.
Match drill the doubler strip using the hinge.
Machine countersink the hinge
Rivet together with the hinge sandwiched between flap brace and the doubler strip.
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Scott McDaniels
Hubbard, Oregon
RV-6A (aka "Junkyard Special ")
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