Things had definitely been going too smoothly lately.
I lined up the F-1046L longeron with the gusset as described on page 29-9, with the longeron flush with the skin. Then, I drilled the holes. The edge distance is terrible, but I can't see what I did wrong. I've searched and found others with the same problem, but no resolutions turn up. The diagram on 29-9 sure acts like these holes will wind up in the middle of the longeron, but I don't see how.
Waiting to drill the other side until I can figure out how to avoid the same problem. Looks to me like I should replace the longeron, but I don't know how to do it any differently and still have the longeron flush with the skin.
https://goo.gl/photos/J8s8gheQ1GBmUUi1A
https://goo.gl/photos/z11vaX6PZt3Zc1w69
I lined up the F-1046L longeron with the gusset as described on page 29-9, with the longeron flush with the skin. Then, I drilled the holes. The edge distance is terrible, but I can't see what I did wrong. I've searched and found others with the same problem, but no resolutions turn up. The diagram on 29-9 sure acts like these holes will wind up in the middle of the longeron, but I don't see how.
Waiting to drill the other side until I can figure out how to avoid the same problem. Looks to me like I should replace the longeron, but I don't know how to do it any differently and still have the longeron flush with the skin.
https://goo.gl/photos/J8s8gheQ1GBmUUi1A
https://goo.gl/photos/z11vaX6PZt3Zc1w69