In drilling the canopy, I used a drill bit for plastic (118 tip) from McMaster with not so good results. When looking at the holes with a magnifying glass from inside, on some of the holes there is a chip on the exit point. (I have deburred the holes which has taken roughly 70-80% of the chip out but not all. From what I can think, here are my options:
1- Deburr more to take all the chip out but it will make a semi (small) countersink on the inside
2- I can use a Plasdrill bit which have had great results with but they are not available in the number sizes and 5/32? would be my next size which makes my current hole of #27 to a 5/32? hole.
3- Don?t be picky and leave it as is
4- Your suggestion
5- Your recommendation
Thanks in advance
1- Deburr more to take all the chip out but it will make a semi (small) countersink on the inside
2- I can use a Plasdrill bit which have had great results with but they are not available in the number sizes and 5/32? would be my next size which makes my current hole of #27 to a 5/32? hole.
3- Don?t be picky and leave it as is
4- Your suggestion
5- Your recommendation
Thanks in advance